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Process-Free vs. Chem-Free



A Comparative Look at Modern Printing Plates

In the competitive landscape of commercial printing, the focus on efficiency and sustainability has never been more critical. Among the most noteworthy advancements in this field are true process-free printing plates, which have revolutionized how printers operate. But how do these plates stack up against low-chem and chem-free alternatives? Let’s explore the distinct advantages of true process-free plates in an accessible way.


1. Streamlined Workflow

One of the most significant benefits of true process-free plates is the elimination of chemical processing. This innovation allows printers to bypass a crucial step in the printing workflow, effectively reducing the number of processes involved. In contrast, while low-chem and chem-free plates require fewer chemicals than traditional plates, they still involve some level of processing. By removing the chemical processing stage, true process-free plates simplify operations, saving valuable time and decreasing workflow complexity.


2. Environmental Sustainability

Environmental impact is a pressing concern in the printing industry, and true process-free plates stand out for their eco-friendliness. Because these plates do not require chemicals for processing, there’s no need for the handling, storage, or disposal of hazardous materials. This aspect not only lowers the environmental footprint but also simplifies compliance with various environmental regulations. Although low-chem and chem-free plates are an improvement over traditional options, they still involve some chemical usage and the associated disposal concerns.


3. Significant Cost Savings

The financial implications of adopting true process-free plates are noteworthy. By eliminating the need for processing chemicals and the requisite equipment, these plates can yield substantial cost savings for printing businesses. For instance, a mid-sized commercial printer transitioning from traditional process plates to true process-free plates could save around $195,000 over five years. This is primarily due to the absence of investments in processing equipment, maintenance costs, and the purchase and disposal of chemicals. Comparatively, printers using low-chem and chem-free plates might experience savings of approximately $130,000 over the same period.


4. Enhanced Consistency and Quality

Another advantage of true process-free plates is their ability to deliver consistent performance. By removing the variables associated with chemical processing—such as fluctuations in chemical concentration and temperature—these plates ensure more reliable and predictable print quality. In contrast, low-chem and chem-free plates, while improvements over traditional methods, can still be influenced by these factors. Additionally, chem-free plates necessitate the use of clean-out units, which introduce mechanical variations like roller pressure or wear. These inconsistencies can negatively affect plate quality and may require more maintenance and downtime for processing equipment.


5. On-Press Benefits

True process-free plates offer distinct advantages during the printing process, particularly in terms of dot size consistency. By eliminating the variations caused by chemical development, these plates produce sharper and more precise prints. This consistency significantly enhances the overall quality of printed materials, giving businesses a competitive edge.


Conclusion

In summary, true process-free printing plates, such as KODAK SONORA Plates, present a myriad of advantages over low-chem and chem-free alternatives. They streamline workflows, provide essential environmental benefits, lead to substantial cost savings, improve consistency and quality, and deliver on-press advantages. As the printing industry continues to innovate, adopting these advanced technologies can help businesses maintain a competitive edge while fostering sustainability and operational efficiency. Embracing true process-free plates is not just a smart move for today’s printing operations; it’s a necessary step toward a more sustainable future.

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